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Prescriptive concrete specifications make carbon reduction a hard sell

John Bleasby
Prescriptive concrete specifications make carbon reduction a hard sell

Given international commitments between more than 77 countries to limit the planet鈥檚 global warming between now and 2050, action must be taken by all players involved in the construction process.

According to a , cement production is a major contributor to global construction鈥檚 GHG output and is 鈥渁lmost exclusively responsible for the resulting CO2 emissions鈥 related to concrete production.

Recognizing their industry is labelled a climate crisis villain, the Global Cement and Concrete Association (GCCA) has responded. The organization representing more than half the world鈥檚 cement production has developed a 30-year plan to achieve carbon neutrality by 2050 called the . It鈥檚 hailed as the first major step taken by the industry to address carbon emissions related to the world鈥檚 most ubiquitous building material.

Today, major cement and concrete manufacturers are upgrading older facilities and adopting new technologies, actions that they claim have already reduced energy consumption in North America alone by as much as 35 per cent since 1990.

Leading companies in North America and Europe have also made recent commitments to new processes that will result in further significant carbon emission reduction.

For example, CalPortland is using new processes that reduce CO2 emissions during the manufacturing process itself. Vicat, parent company of the National Cement Company in the U.S, will commercialize 鈥淐arbon8,鈥 described as a lightweight aggregate derived from a process that captures carbon dioxide-heavy cement kiln emissions. The Cemex Research and Development Center in Switzerland has developed the Vertua series of products that matches the performance of traditional concrete while delivering a 70 per cent reduction in carbon footprint.

International giant LafargeHolcim will change processing, mix and batching to reduce C02 emissions by 30 per cent and use a minimum of 20 per cent recycled material content, initiatives to be marketed under the 鈥淓colabel鈥 logo in more than 70 countries. The DB Group in the U.K. has even developed what they say is a 鈥渢otally cement-free alternative to conventional concrete鈥 that has been used in highway construction.

And of course, Canada鈥檚 own CarbonCure Technologies has formed international partnerships for their patented process that purifies and injects C02 gathered from industrial sources into cement and acts as a strengthening agent while embedding the carbon in the concrete itself. This can mean less concrete is required to meet a project鈥檚 performance mandate.

The ongoing demand for concrete forecast over the next 30 years requires widespread adoption of these exciting new developments in order to reduce the GHGs and carbons associated with new construction.

Yet, current use of carbon-reduced concrete represents only a small percentage of today鈥檚 new projects. For adoption to increase meaningfully, there needs to be both champions for the cause among project owners and developers, and recognition of the enhanced performance characteristics of these new products among legislators and regulators responsible for concrete specifications.

Unfortunately, the result is often a confrontation between out-dated prescriptive specifications based on the outlook that more cement means better concrete, versus that determine specific criteria for how the concrete needs to perform.

As an early adopter of CarbonCure, Canadian concrete manufacturer Butler Concrete and Aggregates in Victoria, B.C. has experienced this conflict first-hand.

鈥淭he challenge of the prescriptive model is that most of the prescriptions were written many years ago and have not kept pace with the changes that have taken place and are now rapidly taking place,鈥 owner Travis Butler told the Daily Commercial News. 鈥淭here are no incentives through government contracts to encourage greener, cleaner concrete.鈥

Prominent leaders in the drive to reduce carbons in the atmosphere include high tech companies such as LinkedIn. Being an environmental role model is something they see as essential to their nature.

For example, LinkedIn鈥檚 new headquarters in Mountain View, Calif. used CarbonCure technology in its construction, thereby saving 240,000 pounds of C02 emissions, the equivalent carbon absorption of 133 acres of trees.

鈥淲e have a presence globally, and that provides a perspective and understanding of what our global environmental impacts are,鈥 says Jennifer Mitchell, LinkedIn鈥檚 senior manager of design build workplace. 鈥淭hat makes it a priority for us to advance solutions for climate change.鈥

Mitchell agrees with Butler that prescriptive concrete specifications are an obstacle to the adoption of carbon-reduced concrete.

鈥淭hey create restrictions for optimizing a mix design that uses embodied carbon while maintaining concrete performance.鈥

鈥淥ver the years, I鈥檝e always wondered why we have these prescriptive specs that end up making things like 70 per cent over-strength,鈥 says Nancy Novak, chief innovation officer with Compass Datacenters. 鈥淚鈥檝e always thought of it as a lazy way to design concrete to assure that you have a certain amount of strength. It was wasteful because it required way too much cement.鈥

鈥淭here is a misconception that more cement makes better concrete,鈥 says Christie Gamble, senior director of sustainability of CarbonCure.

She says that, in fact, over-prescribed cement can result in poorer concrete and increase its embodied carbon content, the opposite of what can and should be achieved.

On the governmental side, Canada鈥檚 uptake is slow.

However, New York State may provide inspiration for change. Legislation recently passed now sits on Governor Andrew Cuomo鈥檚 desk for approval. This would instruct New York鈥檚 Office of General Services to set low-carbon guidelines for procurement and award future contracts based on climate performance, not just price. New Jersey is considering similar legislation.

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